Senior QA Engineer - Advanced Composite System Ltd.

Duties and Responsibilities 

• Assist the Quality Supervisor and Laboratory Technician in conducting helmet, visor, and optical testing in accordance with approved methods, standards, sampling plans, and test schedules. 

• Prepare test samples, test equipment, fixtures, records, and supporting documents before testing. 

• Record test results accurately, identify abnormal results, and immediately report any suspected nonconformity or equipment issue to the responsible person. 

• Support the control, verification, maintenance, and calibration status of laboratory equipment and measuring instruments. 

Quality Monthly Report 

• Collect, verify, consolidate, and analyze quality performance data for the monthly quality report. 

• Report relevant indicators such as incoming defects, in-process defects, final inspection results, customer complaints, laboratory test results, NCR/CAR status, audit findings, rework, scrap, and recurring quality issues. 

• Highlight significant trends, risks, overdue actions, and recommended improvement priorities for management review. 

Internal Quality Audit 

• Support the preparation and implementation of the internal audit program for ISO 9001, ISO 14001, company procedures, and applicable customer or regulatory requirements. 

• Participate as an internal auditor when qualified, prepare audit checklists, gather objective evidence, record findings, and issue audit reports. 

• Follow up corrective actions and verify the effectiveness and timely closure of audit findings. 

“S” Class Raw Materials 

• Control and monitor “S” Class Raw Materials in accordance with document QC TRS 02 and other applicable quality requirements. 

• Review and coordinate proposed changes relating to design, material grade, specifications, suppliers, manufacturing source, or other critical characteristics. 

• Ensure required evaluations, samples, tests, approvals, and records are completed before implementation of any change. 

• Maintain traceability and communicate approved changes to relevant departments. 

Sample Helmets Inspection 

• Inspect sample helmets in accordance with procedure PP SH 01 “Sample Helmet Realization” and applicable drawings, specifications, standards, and approved samples. 

• Verify appearance, dimensions, components, assembly, labeling, packaging, functional performance, and other required characteristics. 

• Record inspection results and coordinate the disposition of any deviation before sample approval or release 

NCR and CAR 

• Raise, register, distribute, monitor, and follow up Nonconformity Reports (NCR) and Corrective Action Requests (CAR). 

• Coordinate containment actions, root cause analysis, correction, corrective action, responsible persons, and target completion dates. 

• Review supporting evidence and verify action effectiveness prior to closure, within the authority assigned by the Quality Manager. 

• When the Quality Manager is absent, follow up overdue NCR/CAR items and escalate significant quality risks to the appropriate management representative. 

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Incoming, In-Process, and Final Quality Control Support 

• Support inspection and verification activities for incoming materials, production processes, finished products, and packaging as required. 

• Assist in defining or improving inspection criteria, sampling plans, control methods, acceptance limits, and reaction plans. 

• Ensure identified nonconforming materials or products are clearly segregated, identified, and controlled to prevent unintended use or delivery. 

Quality Problem Solving and Continuous Improvement 

• Participate in quality investigations and improvement projects with Production, IE, CI, Engineering, Purchasing, and other relevant functions. 

• Analyze quality data and recurring defects, identify root causes, recommend corrective or preventive actions, and monitor the effectiveness of implemented actions. 

• Support lessons learned, standardization, error-proofing, process control, and risk reduction activities. 

Customer, Supplier, and Third-Party Quality Coordination 

• Provide quality information and supporting records for customer, supplier, certification body, homologation authority, or third-party requests. 

• Support customer complaint investigations, supplier quality concerns, product audits, external audits, and follow-up actions as assigned. 

• Maintain professional, accurate, and timely communication on quality matters. 

General Responsibilities 

• Comply with company policies, quality procedures, environmental requirements, safety rules, confidentiality requirements, and applicable laws and regulations. 

• Maintain complete, accurate, legible, and traceable quality records. 

• Immediately report any product safety, regulatory, customer, environmental, or major quality risk to the Quality Manager. 

• Perform other duties and quality-related functions assigned by the Quality Manager. 

• Bachelor’s degree in Quality Engineering, Mechanical Engineering, Industrial Engineering, Manufacturing Engineering, Computer Science, Materials Engineering, or another relevant discipline. 

• Minimum 5 years of practical experience in Quality Assurance, Quality Control, manufacturing quality, product testing, laboratory activities, or a related function. 

• Working knowledge of quality management systems and environmental management systems, particularly ISO 9001 and ISO 14001. Internal auditor experience is preferred. 

• Ability to read and interpret engineering drawings, control drawings, product specifications, inspection standards, work instructions, and technical test requirements. 

• Computer literacy, including effective use of Microsoft Office applications and quality-related databases or reporting systems. 

• Good command of written and spoken English, with the ability to prepare reports, communicate technical issues, and coordinate with internal and external parties. 

• Good analytical, problem-solving, communication, presentation, coordination, and follow-up skills. 

• Detail-oriented, systematic, responsible, and able to work objectively when handling product conformity, nonconformities, and corrective actions. 

• Knowledge of statistical quality tools, root cause analysis, risk-based thinking, and problem-solving methods such as 5 Why, Fishbone Diagram, Pareto Analysis, 8D, or equivalent methods is an advantage.