- Review and interpret the drawings, specifications, Nadcap requirements and any related customer requirements for making gap analysis to manufacture the products by special processes.
- Design jigs/fixtures/tools by using 3D CAD software such as Solidworks, CATIA (preferable), etc.
- Create the drawings of jigs/fixtures/tools and products to support manufacturing process.
- Develop and maintain special process parameters, anodizing/curing recipe, and/or robot programming for shot peening.
- Create working instruction in shop traveller (routing card) by using ERP system.
- Develop new special processes as assigned to comply with customer and Nadcap requirements.
- Work with internal/external departments and NPI team to ensure all assigned projects related to special processes meet the objectives, functions, features, requirements, and delivery time line.
- Work with Supply Chain Department and Supplier Quality Division to develop special process suppliers.
- Participate continuous improvement, cost reduction and scrapped rate reduction activities for special processes.
- Estimate the standard cycle time to calculate load & capacity of special processes, and identify the actions to ensure the target Takt time from customers can be achieved.
- Create and verify the standard work procedures and/or work instructions, data cards, and technique sheets for special processes to comply with the related customer specifications, NADCAP specifications, and international standards.
- Lead and/or support improvement projects of special processes by providing relevant information such as process risk analysis, calculation, workflow, process line, layout etc.
- Be a part of cross-functional team to establish PFMEA in section of special processes.
- Plan, organize, and perform the internal audits and personal performance review for special processes.
- Research, investigate, disposition, and resolve the problems for special process non-conformance together with Production, Laboratory, and Quality team.
- Provide the training and guidance of special processes to operators/inspectors for qualification as necessary to comply with the related customer specifications, NADCAP specifications, and international standards.
- Monitor and verify the process parameters, and test results to ensure that product meet customer requirements and maintain quality of products.
- Prepare and support external audits for special processes (e.g. NADCAP audit, Boeing, Airbus, or Rolls Royce audit etc.) to maintain NADCAP and Customer compliance and certifications.
- Conduct the root cause analysis and corrective actions of special process nonconformities.
- Be a part of the team in order to drive “Zero Defect” mentality.